Equipment + Sensors
Sensor technology for maintenance
Planned maintenance = lower costs
Prevent costly machine breakdowns and optimise your maintenance and production processes: with the patented maierGROUP sensor technology, you can constantly monitor the status of your rotary heads. Live data informs you about performance, wear, leaks and other parameters.
The data is analysed using artificial intelligence, which enables accurate and predictive maintenance of the rotary heads. An important component for digitalization, Industry 4.0, Smart Factory and predictive maintenance in your company.
- Retrofitting machines for Industry 4.0
✅ Typical applications: paper industry, plastics, nonwovens, 24/7 continuous operation, plants with high operating costs
SENSE W - WEAR SENSOR
HIGHER MACHINE UTILISATION DUE TO WELL-PLANNED MAINTENANCE
Finally, you can put an end to uncertainty about the condition of your rotary heads : With the Sense W wear sensor, you are able to accurately plan maintenance requirements and prevent spontaneous failures. By continuously monitoring the remaining seal thickness, you can predict the remaining operating time and perform targeted maintenance at the right time.
SENSE S - SPEED SENSOR
EFFICIENT PROCESS CONTROL ON THE ROTARY HEAD
Use the Sense S speed sensor to monitor an important parameter and increase the reliability of your processes. The inductive encoder can be combined with most rotor geometries. With the Link C IO-Link interface module, you can easily integrate the Sense S process values together with other measured values into your control system or into the cloud.
SENSE L - LEAK SENSOR
MORE SAFETY BY CONTINUOUS MONITORING OF THE MECHANICAL SEAL
With Sense L you reliably monitor leakage at your rotary joints and prevent uncontrolled media leakage. A decisive advantage especially for environmentally critical media - and effective bearing protection against leaking water or steam. You can detect critical amounts of leakage early and intervene before equipment damage occurs.
SENSE P/T - PRESSURE AND TEMPERATURE SENSOR
MORE SECURITY FOR YOUR PROCESSES
With the Sense P/T pressure and temperature sensor, monitoring your process is both more efficient and easier. The sensor is adapted to maierGROUP sealing heads and allows you to easily record two relevant process data in a few steps close to the process. The newly developed Sense P/T is suitable for most media and chemicals. In combination with the Link C interface module, you can quickly and easily integrate process data into your machine control system - or visualize and further evaluate it via cloud services.
LINK C - IO-LINK INTERFACE MODULE
SIMPLE INTEGRATION OF ROTARY HEAD SENSORS
With the Link C interface module and sensors from maierGROUP, you will be constantly informed about the status of your rotary heads. Link C allows you to quickly and easily integrate your sensors into your system. With IO-Link, the sensor can be integrated into all industrial fieldbuses worldwide, only the corresponding IO-Link master is required. They monitor the connected sensors and can react in time when critical conditions are reached.
